A new £1.5m project by Cardiff University will create a system in which products can “talk” to the factory floor in order to transform the modern manufacturing process.
The idea is that vital information regarding any problems or faults in the machinery or production processes will be sent directly to staff, management, and manufacturers, allowing them to adjust and improve their processes almost instantly.
The core principle of the brand new £1.5m project is that people, products and production processes are intrinsically connected.
The three-year project is aiming to take advantage of the rapid growth of the ‘Internet of Things’, in which everyday items have the ability to “talk” to each other and transmit massive amounts of
By embedding sensors into products that we use in our daily lives, the goal is to create one seamless process that is capable of continuously changing products based on data from the users.
The project, dubbed “Chatty Factories”, could potentially save significant amounts of time and money spent on consumer research, concept design, prototyping and manual labour on the factory floor, as well as providing ideas for brand new products.
Principal investigator on the project Dr Pete Burnap, from Cardiff University’s School of Computer Science and Informatics, said: “The current manufacturing process is limited by the inability to quickly and continuously refine product design based on a consumer’s experience, and simultaneously re-skill the human and robotic processes on the factory floor.
“If manufacturers are creating high-end bikes worth thousands of pounds, but they are not being used as they are intended, how do we update the fabrication issues and reshuffle the factory floor between shifts, telling human and robot workers how to alter their duties within minutes?
“Our new method will enable manufacturers to sense the experience of the product, building something based on its actual use rather than its intended use.”
The idea of using real-time data from sensors has been rolled out extensively in the aircraft industry, specifically for monitoring the performance of jet engines; however, the data is used to tweak the optimisation of an existing product, rather than generate new ones.
Over the next three
Each strand of research will be underpinned by the latest advances in cybersecurity, ensuring the creation of safe, secure and robust processes, as well as considering the ethical integration of human labour.
The project has been funded by the UK’s Engineering and Physical Sciences Research Council and also involves scientists from the University of Edinburgh, University of Nottingham, Lancaster University and Bath Spa University.